The Laser Cutting process is a demanding one. It was the case with the old CO² technology and remains such with the newest fiber capabilities. The processing and protective films required for this process need to be resilient. Appropriate Laser absorption and resistance to cutting gas pressure are always the main prerequisites for Laser Cutting film.
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Reliability is the key word. The Novacel Laser films ensure productivity and quality of LASER processes. Indeed, using Novacel films ensure the cutters:
Novacel is the worldwide leader in laser cutting solutions. Thanks to years of experience, innovation and customers recommendations, Novacel offers the widest range on the market to meet all needs.
Novacel’s processing and protective films are designed to prevent scratches and damage during the laser cutting process. This protection is crucial for maintaining the aesthetic and functional quality of high-value materials such as stainless steel, aluminum, copper, brass and coated metals.
Thanks to their high absorption capacity of the laser wavelength, Novacel’s films ensure a cleaner and more precise cut in a single-step. This leads to a more efficient process with reduced waste and lower rework costs.
Understanding that each material and laser cutting machine has unique requirements, Novacel offers customized film solutions tailored to specific needs. Whether you’re dealing with intricate designs or thick materials, Novacel has a film solution that can enhance your cutting process.
In response to growing environmental concerns, Novacel is committed to providing eco-friendly film solutions that are recyclable and made from sustainable resources. These efforts contribute to a greener manufacturing process and align with global sustainability goals.
Discover our processing and protective films
for Laser cutting
Laser cutting processing and protective films, also known as a laser cutting mask or laser cutting tapes, serves as a temporary layer on materials during the laser cutting process. It acts as an indispensable second skin in a laser cutting process. Without it, laser cutting would not be possible. It prevents damage or contamination of the material's surface and ensure precise and clean laser cuts. Novacel assists you from the choice of your process and protective film for laser cutting, right through to its removal.
Applied on the surface to be cut, the film acts as a shield, preserving the material from potential damage during the laser cutting process.
To apply the processing and protective film, start by thoroughly clean the material and remove any grease, oil, or residues that could interfere with adhesion. Then, ensure that the surface is completely dry.
If you're using a laminating machine, it's essential to ensure its settings, beforehand, to ensure a perfect application of the laser cutting processing and protective film on the surface.
Once the protective film is in place, you can proceed with laser cutting.
Configure your laser equipment according to the specifications of the material and the type of laser film you're using. Conduct a preliminary test on a small piece to ensure the setup is correct. If the test is successful, continue with the laser cutting.
Contact us to discuss your requirements of Laser Cutting Protection Film Supplier. Our experienced sales team can help you identify the options that best suit your needs.
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After completing the laser cutting, allow the material to cool, if necessary, and then remove the processing and protective film. Gently peel it off from one corner, pulling steadily but carefully. Finally, give the material a final cleaning to ensure it's debris-free.
Discover the key factors affecting film quality, and some practical tips to ease the removal.
At Euroblech, the International Sheet Metal Working Technology Exhibition, POLIFILM PROTECTION is presenting its High Strength Plus laser protection films. This new generation of protective films is significantly thinner and more resource efficient, whilst at the same time still providing excellent surface protection and optimal process characteristics – whether made from 100% virgin material or with a 20% recycled content.
The positive impact of this new film technology on environmental sustainability is evident when compared directly with the standard laser protection film PF584 CS. Whilst the PF584 CS has a thickness of 100 µm, the High Strength Plus version is only 80 µm thick, requiring 23% less virgin material and thereby reducing its carbon footprint (cradle-to-gate) by 15%.
Sustainable and Cost-Effective
Choosing High Strength Plus laser protection film also noticeably optimizes the environmental footprint of production. Companies that process one million square metres of film per year save around 19 tons of fossil-based plastics by switching to High Strength Plus. This also brings financial benefits in countries that impose a plastic tax. But that’s not all: the reduced thickness leads to lower transportation weights, which require less fuel along the logistics chain. Additionally, more meters fit on each roll, reducing the time and labour needed for production setup, roll changes, and machine adjustments.
High Performance Without Compromise
POLIFILM PROTECTION’s High Strength Plus laser protection films prove that sustainability and high performance can be simultaneously achieved thanks to the right technology. The innovative blend of three polymers used in this new generation of films ensures extreme durability and protection even with reduced film thickness, without any compromises on performance.
Greater sustainability with Recycled Content
For customers seeking an even more sustainable solution, POLIFILM PROTECTION offers its High Strength Plus laser protection film with a 20% recycled content. It is still only 80 µm thick, but offers around 40% greater impact resistance, identical scratch resistance, and excellent tensile strength values for smooth, tension-free application.
Decades of Experience
“We have many decades of experience in processing recycled materials and use the highest-quality regranulates from our own in-house recycling,” explains Thomas Mähner, Head of Development at POLIFILM PROTECTION. “This allows us to guarantee consistent quality and the same optimum mechanical resilience as films made from virgin material.”
Thomas Mähner adds, “Sustainability is becoming increasingly important in sheet metal processing. With our High Strength Plus laser protection films – whether made from 100% virgin material or with recycled content – we are making a clear promise to our customers at Euroblech: It has never been easier to maintain profitable operating whilst combining superior surface protection with environmental sustainability in laser cutting.”