This is an old practise to clean your cloths using detergent; whether liquid detergent or powdery, you must pick the one that has beautiful packaging.
Wanhui Packaging Technology supply professional and honest service.
The detergent packaging is the mode of securing detergent in an intact form. This includes protection against chemical and physical hazards, moisture, dusts, temperature, leakage and other.
The finish form of detergent packaging allows an easy transportation and make your product capable of withstanding against harsh handling and wear & tear during shipments across the globe.
So, you need to carefully monitor the packaging types and packaging machines that helps to bring this job perfect awesome.
Indeed, you cannot think only about dry or powdery detergent, there are various available options for detergent packaging based on types of detergents.
There are basically three major types of detergents:
Powder Detergent
An old way of detergents available in various pouches, sachets and other packaging materials where you can pour a scoop of powder into either a bucket or washing machine to clean you cloths or other tasks such as cleaning floors, equipment, etc.,
Liquid Detergent
These are new and modern way detergents that is mostly used to eliminate heavy and hard stains. The advanced washing machines are commonly friendly with using liquid detergents in a small amount which is considered as very effective in treating your cloths mildly.
Detergent packaging can be achieved by using the following enlisted machines.
According to Automation
Manual Detergent Packaging Machine
Manual Detergent Packaging Machine
This is a handy and very cost-effective solution for those entrepreneurs who are handling small detergent packaging businesses.
This machine is designed to pack detergent by manual working where you can load detergent (liquid or powder) into the hopper of the machine and place the filling material or pouch just below the nozzle (auger or filling nozzle) followed by twisting the handle which allows the material directly to the detergent packaging.
Once the material is placed inside, you can remove the pack and place the cap or seal them via manual sealer and label them carefully.
Semi-Automatic Detergent Packaging Machine
Semi-Automatic Detergent Packaging Machine
This is an advanced machine as compared to manual equipment.
Here, you need to place and remove the packaging material manually, whereas the filling, and sealing process is taken place automatically. You can enter the required details on PLC featured by semi-automatic machines.
This machine partially operates needing manual or human interventions and partially works automatically. That’s why this is a suitable solution if you’re running moderate to large batches for detergent packaging.
Automatic Detergent Packaging Machine
Automatic Detergent Packaging Machine
This is an excellent and fastest detergent packaging machine which is entirely operating based on high automation including starting, placement filling, and discharging to another machine.
An automatic detergent packaging machine offers rapid as well as an accurate filling and packaging solutions without exclusive monitoring and a lethargic work process. Therefore, this machine is an ideal solution to add in large production setups.
Here, an integrated machine allows the packaging material to come towards filling stations where high detectors sense the presence and ensure precise filling followed by subsequent discharging toward the next process.
According to Design
Inline Detergent Packaging Machine
Inline Detergent Packaging Machine
This is very simple in structure detergent packaging unit that basically follows a linear working order where packaging process is taken place via incoming of packaging material in a straight direction towards the filling stations,
The process of entrance, filling, capping, and discharging process follows a linear fashion. This machine is considered as a straightforward functionality and available in a cost-effective budget across the globe.
Rotary Detergent Packaging Machine
Rotary Detergent Packaging Machine
This is a new and compact solution for detergent packaging that works by incoming, filling, and outgoing packaging material following a circular or rotational way.
The machine is offering you a compact packaging solution which is capable of adjusting in a small workstation that requires large packaging outcomes in a short time.
That’s why the machine is allowing their users to bring a high production capacity.
According to Filling Working Format
Auger Detergent Packaging Machine
Auger Detergent Packaging Machine- Picture Courtesy: Shanghai Dahe Packaging
An auger detergent packaging machine utilizes methodology of auger for filling or packaging task which assists you in the dispensing of an accurate concentration of powder into the material.
This machine is available in various designs and automation to bring detergent packaging job perfectly.
VFFS Detergent Packaging Machine
VFFS Detergent Packaging Machine
This is the commonly used machine for detergent packaging that basically works based on the creation bag or pouch followed by filling as well as sealing of the pack. The final process of detergent packaging in VFFS machine is accompanied by the cutting of each prepared pack.
The entire work process in VFFS machine is taken place in a vertical fashion. For example, submission adjustment, and expansion of film roll and its bag formation with a help of forming tube. Once it is sealed around 3 corners the filling of detergent is done and the joining of packet is achieved by using hot sealers and a sharp cutter for separation.
Premade Pouches Detergent Packaging Machine
Premade Pouches Detergent Packaging Machine
This is the fastest way of detergent packaging where already formed pouches are kept in a magazine of the machine. The gripers of the unit pick the bag one by one. The inflators are used to open the bag by high blowing system. Once the bags are opens, they are subjected toward the filling nozzle of the machine.
The machine load detergent into the bag; upon filling the machine detects and discharge the pack toward the next station.
Sachet Detergent Packaging Machine
Sachet Detergent Packaging Machine
The sachet detergent packaging machine is used when it is required to make an individual and small packets of the detergent. This machine works by including a linear series which including formation of small sachet from a flat film.
The formation of sachet takes place by unwinding of the film roll followed by respective sealing, once the sachets are created their corners are joined by sealers. The predetermined concentration of substance is entered inside the pack. This can be done mostly auger (powders) or volumetric fillers (liquid).
The sharp knives of the machines make a porous punch to separate the sachets wherever you required.
Bucket/Bottle/Jar Detergent Packaging Machine
Bucket/Bottle/Jar Detergent Packaging Machine
This machine is mostly used in large industries where conventional preparation method is used for detergent packaging. Todays, jars or bucket packaging machine are employed when there is dispensing of high capacity of detergent is required.
The machine is working smoothly by integration of unscrambler which allow smooth flow of corrected position bottles or jars toward the machine for filling; once the detergent is filled the machine transports the number of containers toward the next station such as capping machine to secure the content.
Granule Detergent Packaging Machine
Granule Detergent Packaging Machine
The granule detergent packaging machine allows volumetric filling of detergent that is present in granular or powdery texture. The machine is able to form a bag and offers you excellent operability without any chances of error or dust formation. This machine is ideal for small or compact installation spaces with a highly economical budget ensuring precise and accurate packaging.
According to the Filling Type
Auger Detergent Packaging Machine
Auger Detergent Packaging Machine
Firstly, you should understand the term auger which generates a narrow and helical screw function to improve the right flow of detergent toward packaging material. There are various sizes of auger available in the packaging market that you can select depending upon the type of your production line. This machine works by circulation or rotation of the auger to induce smooth filling of the detergent with controlled and accurate packaging.
Pneumatic Vacuum Detergent Packaging Machine
Pneumatic Vacuum Detergent Packaging Machine
This is another modern and commonly used type of detergent packaging machine that utilizes vacuum technology to remove the presence of air particles inside the packaging material. side by side, your product fills and seals offering an airtight sealing. This packaging is very important and offers you promising outcomes by retaining the shelf life, quality, and efficiency of the detergents.
Net Weigh Detergent Packaging Machine
Net Weigh Detergent Packaging Machine
This machine works at a fast pace by measuring the net weight of the detergent. Once the required weight of the detergent is achieved it will help you notify and ensure you precise and correct packaging with high accuracy. This machine is mostly used on a larger industrial scale where a bulk quantity of detergent packaging is dealt with.
According to Filling Heads
Single Head Detergent Packaging Machine
Single Head Detergent Packaging Machine
This machine is composed of a single head for detergent packaging that is presented in semi-automatic as well as automatic features. This is an ideal solution to deal with small to moderate production batches because a single head is responsible for dispensing of item.
Dual Head Detergent Packaging
Dual Head Detergent Packaging- Picture Courtesy: inpak
Comparatively, a dual head detergent packaging machine is the more efficient and fast answer to fill and pack detergent packaging material as it can carry the task by handling subjects with double filling heads. The machine can run two packaging containers or pouches simultaneously.
Plastic Detergent Packaging
To answer this question, you need to understand the basic concept of detergent makeup. It is composed of a surfactant that carries a strong bleaching property to react with clothes, floors, or anything else.
If the detergent packaging material is weak then it can react and form a reaction and ultimately lowers the potency and efficiency of detergent.
We don’t want this! That’s why you must prefer plastic detergent packaging over any other form to keep your material safe and anti-leakage.
There are various arguments behind this problem; but simply, a strong and heavy-duty plastic such as high density polyethylene (HDPE) offers you hard and inert barrier properties that seldom can react with detergent, therefore zero chances of their interaction and keep detergent fresh as well as with preserved their fragrance for longer.
Detergent Packaging- Picture Courtesy: I wash u wash
The detergent packaging can come in flexible packaging and rigid packaging.
An informative illustration about types of detergent packaging
Flexible Detergent Packaging
A flexible detergent packaging
The new attraction with high popularity; flexible detergent packaging offers you several benefits as they’re easily customizable way with lightweight features with ample applications.
Bottom Gusset Pouches Detergent Packaging
Bottom Gusset Pouches Detergent Packaging
This is the most common and preferable form of detergent packaging which is ideal for detergent as it can be placed and stands on its own on respective shelves offering an attractive presentation.
Flat Bottom Pouches Detergent Packaging
Flat Bottom Pouches Detergent Packaging
You can call it box pouches where the under or bottom surface of the pouch is completely flat offering an easy standing. You can put more weight in these style pouches as compared to gusseted pouches as it has side as well as bottom gusseted edges.
Side Gusset Pouches Detergent Packaging
Side Gusset Pouches Detergent Packaging
This type of flexible detergent packaging has two sides gussets that offer you high space for storage of detergent. The upper and lower parts of the pouches are sealed horizontally with an opened top for placement and dispensing of the material.
Pillow Pouches Detergent Packaging
Pillow Pouches Detergent Packaging
As it name shows it has a signature pillow shape for detergent packaging. It has central back sealing with top to bottom. This is an economical detergent packaging type used commonly for small number of detergents.
Vacuum Pouches Detergent Packaging
Vacuum Pouches Detergent Packaging
This is a highly moisture-resistant form of detergent packaging which is formed with various plastic layers to resist external factors to affect the detergent. Before final seal, the pouches are subjected to a vacuum to eliminate air in order to keep the product fresh and effective.
Retort Pouches Detergent Packaging
Retort Pouches Detergent Packaging- Picture Courtesy: ouma
The pouches are made up of a multi-layer combination of plastic with aluminum foil and are commonly used for detergent packaging. This packaging offering you to store the detergent with extended shelf life and temperature resistant.
Three-Side Sealed Pouches Detergent Packaging
Three-Side Sealed Pouches Detergent Packaging
This is accompanied by one central continuous sealing with two folds leaving an upper opened edge for filling and sealing in the last. This is an economical pouch with high volume storing as compared to four-side sealing pouches.
Four-Side Sealed Pouches Detergent Packaging
Four-Side Sealed Pouches Detergent Packaging
This sealing is featured with two sides identical layers with top and bottom equal with overall 4 side sealing with zero gussets. These are also known as flat pouches with high vacuum and strength for stored detergent.
Spouted Pouches Detergent Packaging
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Spouted Pouches Detergent Packaging
These are beautiful pouches where one end of the sealing is featured with a re-closable cap which allows you to re-use the packet again and again. These are easy to transport and incredibly easy to use.
Rigid Detergent Packaging
Rigid Detergent Packaging
This is a conventional way used in ancient days till now for detergent packaging. This packaging material that are tough and hard in nature with difficult in moving or customization once it forms.
Yes, if you see above mentioned categories of machines, they’re suitable for various states of detergent packaging. For example, liquid as well as solid, granular, or powdery.
The technical point in this case is that you will need to inform your manufacturer what type of detergent packaging you need to dispense.
There are various filler types that are best suited to texture and type of detergent. Such as:
For Powder Detergent Packaging- Auger Filler
Auger Filler
The auger filler is the best fit for to pack powder texture of the detergent. The type of device is featured in the detergent packaging machine which is suitable for filling of dry content.
For Liquid Detergent Packaging- Piston Filler
Piston Filler
The machine is useful in the filling and packaging of detergent by considering the determined volume of the content using a piston to drop a fine layer of liquid detergent in a safe and accurate manner.
This machine is suitable for light, mild, or highly viscous solutions as well as oil, water, and other products with promising results.
The shelf life of the detergent is based on the correct and stable packaging. This is true that detergents are cleaning agents containing strong or mild bleaching agents, surfactants, alkali and neutralized salts, and other elements but the combination of the mentioned substances can affect its potency and efficiency once stored perfectly.
If detergent packaging is effectively created and maintained at the correct temperature, then it will help to maximize the shelf life of the product. Such as keeping it dry and at room temperature with no humidity to retain its enzymatic activity.
An unopened detergent packaging will sustain the shelf life of the product till eight to nine months; soon after that your product won’t expire but it will start losing the efficacy to eliminate and fight against stains and dirt. Also, you can feel the mildness or loss in its fragrance, caky texture as well and difficult dissolution.
Leakage of detergent packaging is the worst nightmare of every manufacturer who wants to sell their products with high market value and reviews. But this could be a great problem for you if you can find the exact leakage portion before it reaches the end user.
To control such problems, there are various assessments available in the market that help you in testing the detergent packaging and presenting a promising outcome.
Does that sound like a good idea?
The number of tests are discussed below:
Underwater Leak Testing
Underwater Leak Testing- Picture Courtesy: Packaging Compliance Labs
In this testing, detergent packaging is submerged into an enclosed and transparent tank which is filled with water, and the procedure is controlled by putting a vacuum. If there is any minute leakage present, it will subsequently produce bubbles from that area to alert you about the presence of leakage.
This method is very precise and accurate to let you know about the number of leaks and their locations.
Pressure Decay Testing
Pressure decay testing
This testing takes place in an identified chamber where you need to put the packaging under a controlled vacuum. The tester is helpful in assessing the level of vacuum, if more time taken to reach the value of vacuum, then it will help you in determining the presence of leakage even fine-sized leaks which demonstrated by the quick pressure decay towards atmospheric pressure; even after the vacuum stabilization is off.
Optical Laser-Based detection system
Optical Laser-Based detection system
This is a modern and very accurate leakage testing technique that allows you to determine the leakage by MAP-based unit to achieve 99.99% accurate results.
The test using CO2 as a testing gas where a laser beam with a narrow wavelength in an IR or infrared beam can help you in measuring the absorption of wavelength by c02 gas. If CO2 gas gives a signal on display the leakage is presented in a detergent packaging.
There are arrays of challenges that exist in the packaging industry production that require complex research and serious intervention when addressing detergent packaging. This is because it protects your valued product against wastage and keeps you economically safe. Please have a look below mentioned detergent packaging problems with their solutions:
Problem: Formation of Dust During Detergent Packaging
Solution If your detergent is granular and powdery in texture we bet you, this problem can bother you anytime. Dust formation during the filling of detergent can not only waste your product but can damage the user physically as well as affect the healthy ecosystem.
Dust resistance enclosures: Picture Courtesy:Spack
To prevent this problem, currently advanced machines are designed with anti-dust or dustproof features that make the dispensing task safe. By addition of glidants such as talc, magnesium stearate, and silicon dioxide (colloidal/fumed silica), can improve the flowability of detergent with lower chances of dust formation.
Problem: Wrong Film Sealing
Solution
Calibration of sealers can control leakage of detergent packaging- Picture Courtesy: Spack
During the formation or creation of a bag, pouch, or sachet, sometimes you may observe the wrong sealing at the edges of the bag which affects the proper integrity of the detergent packaging.
This problem can occur due to ultra-high temperatures of the sealing jaws or due to the wrong placement of the sealer instead of the desirable position.
To solve this problem, we would recommend correcting or resetting the temperature and calibrating the machine to achieve ideal sealing at the right position.
Problem: Leakage of Detergent Packaging
Solution
Select the right packaging material can improve packaging needs- Picture Courtesy: Design Stuff
This problem can arise due to various factors including wrong selection of packaging materials, improper packaging machines, trouble in detecting or sensing the filling of materials, wrong formation of the bag, problems with heat sealers, temperatures., and others.
To solve it is recommended to scrutinize prior to selecting the packaging material such as flexible or rigid packaging concerning transportation.
Moreover, by calibration, you can correct temperature, sealing, detection, PLC, or system refreshing issues hence the root cause can be reduced.
Problem: Over and Under Filling of Detergent Packaging
Solution
Regular maintenance of detergent packaging machine can offer promising outcomes
If your machine works regularly non-stop; the following problem is likely to result in over or under-filling of detergent packaging.
To solve this problem, we would recommend regularly checking and cleaning the machine to determine unwanted factors such as dust, breakage, loss, and problems in feed data. Check the quality and assess the points to avoid minor issues.
Detergent Packaging- Picture Courtesy:Klien Brand
Whether powder or liquid detergent packaging, both states have their own important, aesthetic and market value. But if you’re new and confused to decide then please check the mentioned below points.
According to our expertise, powder detergent or solid detergent packaging is easy to form, fill, and dispense across the globe with more space and lighter in weight. Similarly, in terms of equipment, you will find easy and economical detergent packaging machines that work in a simple way.
Also, powdery detergent packaging is seldom prone to leak and if leakage occurs it won’t affect your budget as compared to liquid.
On the other side, liquid detergent packaging requires more attention if it needs to be dispensed in a bulk quantity and may affect the budget in terms of leakage.
Moreover, machines for liquids in the market works are like solid so it is easy to acquire but you need to be more careful during production procedures to avoid product waste.
Future prospect for Detergent Packaging – Picture Courtesy:American Home Shield
The detergent packaging is showing a significant market value in today’s world. This rise in popularity can directly improve its high demand in the packaging industry. That is why it is expected to raise its global market which was 420 billion USD in and expected to up approx. 759.3 billion USD in .
The future scope of detergent packaging is increasing with high implementation in its packaging by introducing new methodologies such as small or unit detergent packaging, pods, and single-dose detergents, also with smaller prices and more dynamic innovations.
The detergent packaging plays a vital role in the dispensing, distribution, preserving efficacy, fragrance, and quality of detergent across the globe. As a manufacturer, you must know the right packaging types, and machines to present your product intact and stable to your customers. When it comes to purchasing the right detergent packaging machine, Allpack is the name that offers promising detergent packaging solutions. Whether you are confused about selecting packaging Types or Packaging Machines, we are here to help! Please contact us now to explore various amazing detergent packaging machines according to your budget.
Unlike your normal laundry detergents or washing powders, an eco-friendly detergent for your clothes certifies not only a sustainable option for a clean and green ecosystem but also makes it possible due to the ingredients that are present in it and also because of adopting such a way of packaging that does not pollute or harm the nature.
To be more precise, eco-friendly laundry detergent packaging means a biodegradable and compostable detergent that is free from harmful contaminants, and dyes and uses plastic material that ensures protection for the environment against toxic chemicals and any sort of pollutants.
In most countries advanced technologies have developed a variety of detergents and washing powders that claim to be powerful stain cleaners, anti-bacterial, fragrant, soft on fabric, and whatnot!
But it is often accounted for the packaging material and the constituents of detergents that cause harm to the environment when it goes to waste.
So what can be done to counter those effects? Here come the benefits therefore of using an environment-friendly detergent for your clothes.
After the launch of eco-friendly laundry detergents into the market, a variety of packaging styles came into practice and manufacturing that introduced many designs available today, such as:
Stand-up pouches are a very common example of eco-friendly laundry detergent packaging. They are made up of spout cornered gusseted bottom structure, composed of PE/ PET/ LDPE material that presents a glossy appearance and provides strong sealing protection, and also prevents leakage. It is environment friendly as it doesn’t contain toxicants like BPA, PVC, or Phthalate. It has reduced the cost of transportation, easy to transport and convenient to use, and is easily refillable.
This is another type of packaging that is flexible and reliable in terms of sustainability and eco-friendliness. It is reported that such packaging is a great choice of purchase for dry cleaners and hotels like institutions. It safely dispenses laundry detergent without a single drop wastage and at the same time ensures about 57% of less greenhouse gas emissions during the production of packaging material. It consists of a Duratuff nylon structure of packaging material that acts as a security barrier and a fittable screw cap that dispenses the product safely and economically.
Kraft paper composes of a biodegradable and environmentally friendly type of packaging material that contains laundry detergent as sheets. The sheets are usually formulated free of toxic substances like parabens, phosphates, synthetic fragrances, etc. These boxes are made either in traditional style, drawer style or as per your customization needs. Its sizes also vary according to your choice.
These packets are made up of either plastic or paper, they can be flat or stand-up pouches as well. These are utilized to fill in liquid or solid powder/granules products.
These bottles have gained increasing popularity to fill liliquid-basedaundry detergents that are eco-friendly as well. The material that is used for making such bottles is PE/PET usually.
Thought about changing your laundry detergent into a more friendly one in terms of environmental protection and for your clothes as well, but unable to decide how to do so when you’ve no guidelines regarding using one? No worries!
You can select the best eco-friendly laundry detergent packaging hassle-free if you look for an Ecolabel, present on the packaging of any detergent. Ecolabel is a certification labeling provided by EPA to such detergents that have safer ingredients for the environment.
You can also cross-check the list of ingredients mentioned on a detergent’s pack, whether they are free from chemicals like formaldehyde, phosphates, bleach, or SLS (Sodium Lauryl Sulphate), instead you can go for vegan-based products. Go for more brands that offer compostable packaging options like cardboard or recyclable plastic, or you can use refillable containers to avoid plastic overuse and wastage.
Until now you might’ve got a slight idea of how a regular laundry detergent causes harmful and deleterious effects on our environment. A huge negative effect is laid back after the usage and waste disposal of such laundry products. Most of them contain toxic chemical compounds and such type of packaging that when disposed of brings about nothing except pollution and danger to the ecosystem.
These detergents contain nitrogen and phosphorus-like chemicals which causes eutrophication, a process in which the oxygen level in the water is depleted due to the unwanted growth of algae and thereby affecting the aquatic life of both plants and animals. They also contain surfactants which deem a poisonous threat to fish and cause bacterial and parasitic infections which further calls for more pollution as the water has become easily available for pesticides and fertilizers to get absorbed into it when dumped as wastes.
Most of the containers and packaging that hold laundry detergents are made from unrecyclable plastic which becomes a cause for excessive release of greenhouse gases like carbon, owing to the vast quantities of bulkier plastic bottles being sold around the world.
Normal laundry detergents usually contain chlorine, phthalates, formaldehyde, carcinogens, and irritants but are in minute quantities that does no harm if not exposed on regular basis. But if they’re continuously coming in contact with natural lives they pose severe consequences to health.
If infiltration occurs, the water from oceans seeps into the ground they pollute it with toxicants like Boron, Nitrates, Phosphates, and Ammonium leaked from laundry detergents. As freshwater is also obtained from the ground, it causes a threat to humans drinking that water.
Hopefully, we assume you might’ve understood until now, the necessity of quitting on regular laundry detergent packaging. Haven’t you?
Well, you might’ve heard that fea w drops makes an ocean. Similarly, little efforts by you or other people can bring a great difference to our environment. Remember that environment is made by us, and it is the same environment we’re being negligent of that today presents many dangerous problems for life. Opting for eco-friendly laundry detergent packaging or in other words toxic free detergent packaging will ensure not only the freshness of your clothes but will also make a healthier lifestyle and a greener planet possible.
There are certain habits that you can follow to practice eco-friendliness while doing laundry.
Highlighted below are some of the common features that will be helpful for you to look for while choosing any detergent that you want to be environment-friendly, and laundry safe. These are:
The answer to this question is yes, likewise the other products that use chemical-related ingredients even eco-friendly laundry detergents expire after a certain shelf life period they retain. However, they do not become harmful but lose their potency gradually.
It is generally observed that the eco-friendly liquid form of detergents goes bad sooner after their expiry dates. The content inside the container of a liquid detergent starts forming clumps that you need to shake to redisperse them. When it becomes hard or forms huge clumps like cakey structure, they are deemed unfit for use.
Environment-friendly powder base detergents are not known to lose their effectiveness except when they come in contact with water particles or moisture. They form clumps and leave residues on your fabric after washing due to being incompletely dissolvable. You must contact the manufacturer and return the product or exchange it if it presents clogged particles as soon as you open a package of powder detergent.
When you use an expired laundry detergent product they :
An appropriate method for storing a certain type of eco-friendly laundry detergent is usually mentioned on the labeled packaging of your product. It’s mandatory for you to follow that.
To ascertain the best packaging of any product, it is necessary that adequate and appropriate labeling must be done for consumers guidance and clean assurity of your product. Here are some of the points that need to be mentioned on eco-friendly laundry detergent packaging.
Mentioned below are some of the machines that are employed for packaging of the eco-friendly laundry detergents in different styles and shapes which we have read above.
Powder filling machine is a superb solution to fill the right amount of detergent into assigning pouches, bags, or containers. It stores products in a hopper where a predetermined quantity of material can flow via vibratory movement. Powder filler or auger filler is a versatile machine offering flexible applications with 100% accuracy for free and non-free flowing powders.
Working: The working principle of a powder filling machine is very simple. The powder filling machine has an auger drive mechanism that rotates the auger at constant velocity to maintain the flow of product from the hopper to packaging material.
This is a type of Fill and Seal machine that uses an automatically operated, PLC control system to package different kinds of pouches such as Doypack, stand-up pouches, gusseted base packets, zipper bags, side sealed pouches etc.
Working: The machine is already loaded with preformed pouches from where the pouches are transferred to a station where a bag is gripped and if printing is required for any details, embossing of date , codes, or any desired information takes place.
The pouch is moved to a zipper or packet opening station where vacuum suction opens the preformed pouch. Once opened, the packet is transferred to a bag filling station where the filler is selected according to the type of product, Auger filler for powders and Nozzle liquid filler for liquids.
Slight shaking of the pouch is carried out in next step to settle loose contents of the product. A hot sealing bar enclosed the packet by applying pressure and heat. Last step is the cooling and discharge of the product through the conveyor.
This is a popular equipment in various industry like pharmaceuticals, foods, due to its accurate and safe dosing. You can use this machine for filling powders, or liquid products. This machine is efficient enough to produce various packaging styles such as sliders, zip-lock, doypack etc.
Working: Vertical packaging machine starts functioning after its film is rolled off by the transport belt and moves over the dancer's arm which moves up and down to create tension under the film.
Later it moves through the printer (if installed in the machine) to emboss any marks or graphical prints. Film tracking and positioning are the next steps. Then comes the bag forming process in which the seal is formed and bag length is decided.
Sealing jaws comes forward and seals in open and close motion. Once the sealing jaws are closed, whatever type of filler is required fills the package with desired quantity of product and releases them finally.
A horizontal powder filling and packaging machine are one of the HFFS equipment that can form fill and seal products into a number of different packaging options. These packaging options include sachets, packs, and other popular primary containers. These horizontal powder filling and packaging machine comes in semi and fully-automatic versions having different price tags.
Working: Horizontal Powder packaging machine develops a packaged product by unwinding the roll of film and that film travels in a horizontal direction to seal the packet in the bag forming process. Sealing jaws seals the packet from top and bottom respectively in each turn and then the desired product is filled and sealed again for final delivery of the packaged product.
This is a type of piston-filling machine which uses pressure and plunger dosing device with different numbers of nozzles. It is extremely capable of filling quickly and precisely and thick liquids like detergents, shampoo, dishwash liquid, etc.
Working: This piston machine is driven by the servo motor and is easily operable through digital controlled system. Bottles pass through conveyor and fill in the liquid, the filler is according to the product’s type. For viscous liquids like laundry detergents, piston filler is used. The piston sucks liquid from huge containers and ingest it into bottles and discharges it to delivery station.
It is well known that the liquid type of particles of any substance dissolves more better and in easy form than the solid particles of any material.
Likewise, regarding environmental friendliness liquid form of laundry detergent disperses and penetrates more powerfully into your fabrics fighting with stains without leaving any powder residues, specially on being washed in cold water.
On the other hand, Packaging of powder form of laundry detergent has been coming in paper based packaging which is compostable rather than most of the liquid detergents that is found in plastic packaging.
Whatever you choose, it’s your responsibility how you tackle the issue about environmental safety and even safety for your own home and family health as discussed above we read and are now aware of the enormous negative effects of a toxic type of detergent. Choose safely and wisely.
Eco-friendly laundry detergent packaging are made from ingredients that don’t have any potential harmful effect to the user and the environment. The packaging equipment of eco-friendly detergents is a true representation of technological advancement in packaging industry. At AIPAK we provide not only high-tech user friendly equipment but also 24/7 customer care services. Feel free to contact us in case of any query related to packaging equipment.
For more information, please visit Biodegradable Food Packaging Bags.