Advantages and Disadvantages of Using Cardboard for Shipping

23 Jun.,2025

 

Advantages and Disadvantages of Using Cardboard for Shipping

Whether you are starting a business or adding a new offering to your product line, it is important to consider how you will package items for shipping. In particular, the type of carton you use is crucial. Many businesses choose cardboard boxes, but are they right for your needs?

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 Before you make a purchase, it is important to consider the pros and cons of cardboard shipping cartons from many perspectives. In the article below, we cover some of the key characteristics of these containers and the benefits and drawbacks of going with cardboard.

Before you make a purchase, it is important to consider the pros and cons of cardboard shipping cartons from many perspectives.

Durability

Shipping cartons need to survive the rigors of whatever shipping channels you use. How does cardboard measure up?

Pros:

  • Cardboard—specifically, corrugated cardboard—has excellent strength.
  • Cardboard has a good strength-to-weight ratio.
  • Corrugated cardboard cartons do a great job of protecting their contents from damage in the shipping stream.
  • Cardboard cartons can be reused by recipients.

Cons:

  • Not for extremely heavy items. If the wrong carton size or insufficient padding is used, cardboard shipping cartons may not be effective with weighty items.
  • May deform under pressure. Despite its strength, cardboard can be crushed, dented, or otherwise damaged under some conditions.
  • Not weatherproof. Cardboard cannot withstand certain weather conditions like rain or snow.

Cost

Is cardboard cost-effective? This is an important consideration.

Pros:

  • Easy storage. Cardboard shipping cartons can be stored flat and built as needed. This can reduce your delivery costs.
  • Sustainable resource. Cardboard is made from a renewable material, which minimizes the environmental cost.
  • Cardboard containers can be recycled, giving them a “second life.” This can take some of the sting out of it when a carton is damaged during packing and a new one must be used.

Cons:

  • Recurring need. Unlike returnable/reusable cartons such as hard plastic shipping containers, the need for new cardboard boxes is ongoing.

Buying in Bulk

Purchasing large quantities of cardboard cartons can be helpful.

Pros:

  • Cost savings. Buying cardboard containers in bulk can save your company money.
  • Extended storage. As long as cartons are protected from water, they can be stored for long periods of time.

Cons:

  • Upfront investment. Buying in bulk means paying more upfront to enjoy the long-term benefit.
  • Storage space. To get the advantage of purchasing large quantities of cardboard cartons, you must have the space to store them.

Sealing Solutions

How will you seal your shipping cartons? You should research your options before you make a purchase.

Pros:

  • Many alternatives. Cardboard containers can be sealed in many ways, including staples, glue, and tape.
  • Water-Activated Tape’s superior seal. Water-activated tape (WAT) creates a strong, secure seal with cardboard cartons that is ideal for e-commerce. For that reason, many businesses every year make the switch to water-activated tape.

Cons:

  • Devices needed. Typically, some type of device is needed to seal cardboard cartons. That may be a tape gun or a water-activated tape dispenser.

Carefully Considering Cardboard Pays Off

Ultimately, spending some time considering the advantages and disadvantages of using cardboard shipping cartons pays off. You get the type of container that is ideal for your needs and can move ahead with your shipping operations confident you have chosen wisely.

Better Packages and IPG, together, work to provide you the Gold Standard in Secure, Efficient and Reliable carton closure. For more information about the range of Water Activated Tapes available to you from our parent company IPG, please visit us at www.itape.com or contact your local representative for demonstrations and trials of our complete packaging solutions.

If you have questions about our Better Packages dispenser products and how they can help you improve your shipping operations, we’re here to help. Please contact us at your convenience.

The company is the world’s best Corrugated Cardboard Box Wholesale supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Is your shipping tape providing optimal ROI?  We can help you make that determination.

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Choosing the Right Type of Cardboard Box - Racer Boxes

In the realm of packaging, the choice between corrugated and non-corrugated cardboard boxes is pivotal. This decision can significantly impact the protection, presentation, and cost-effectiveness of shipping your products. Racer Boxes, a premier cardboard box manufacturer from Vancouver, is here to guide you through the advantages and disadvantages of each type, helping you make an informed decision based on your specific needs.

Understanding Corrugated Cardboard Boxes

Corrugated cardboard boxes are distinguished by their layered structure: a fluted corrugated sheet sandwiched between two linerboards. This design offers remarkable strength and durability, making corrugated boxes the go-to choice for shipping a wide range of products.

Advantages of Corrugated Cardboard Boxes

Enhanced Protection: The corrugated structure provides superior cushioning and shock absorption, protecting contents from damage during transit.

Structural Integrity: These boxes can bear heavier loads and resist punctures and tears, ideal for long-distance and international shipping.

Customization and Flexibility: Corrugated cardboard can be easily customized in terms of size, shape, and strength, accommodating a vast array of product types and shipping requirements.

Disadvantages of Corrugated Cardboard Boxes

Cost and Storage: Due to their robust design, corrugated boxes can be more expensive and require more storage space than their non-corrugated counterparts.

Environmental Considerations: While corrugated boxes are recyclable, the energy and resources required for their production and recycling process can be significant.

Exploring Non-Corrugated Cardboard Boxes

Non-corrugated cardboard boxes, often made from a single layer of cardboard, are commonly used for lighter items and in situations where less protection is sufficient.

Advantages of Non-Corrugated Cardboard Boxes

Cost-Effectiveness: These boxes are generally less expensive to produce and purchase, making them a budget-friendly option for businesses.

Space Efficiency: Their simpler design means non-corrugated boxes take up less storage space, an essential consideration for businesses with limited warehousing capabilities.

Sustainability: Non-corrugated boxes often require less material and energy to manufacture, potentially reducing the environmental impact.

Disadvantages of Non-Corrugated Cardboard Boxes

Limited Protection: Without the fluted layer, these boxes offer less cushioning and shock absorption, making them unsuitable for fragile or high-value items.

Reduced Durability: Non-corrugated boxes are more prone to damage from pressure, moisture, and environmental factors, limiting their suitability for some shipping applications.

Making the Right Choice for Your Business

The decision between corrugated and non-corrugated cardboard boxes hinges on several factors: the nature of the products being shipped, the required level of protection, budget constraints, and storage capabilities. Corrugated boxes are ideal for items that need significant protection during shipping, while non-corrugated boxes can be an efficient choice for lighter, less fragile items and in-store packaging needs.

The choice of packaging materials is a critical aspect of your business strategy, affecting not only the safety and integrity of your products but also your brand’s environmental footprint and bottom line. By understanding the unique advantages and disadvantages of corrugated and non-corrugated cardboard boxes, you can tailor your packaging strategy to meet your specific needs effectively.

Are you interested in learning more about Foldable Kraft Mailer Box? Contact us today to secure an expert consultation!

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